Single-station process loop
Loading & Unloading, machining, and inspection follow established process, reducing manual switching and missed operations.
Control system scenario
Use Cases
Focused on single-operation coordination control needs, covering typical implementation scenarios from "single-station process loop" to "multi-machine coordinated scheduling."
Multi-station coordinated scheduling
Multiple workstations work in parallel, system automatically assigns tasks and balances cycle time.
Exception interlock management
Automatic alarm, rollback, and manual takeover after exception, shortening recovery time.
Quality traceability scenario
Processing and inspection results are archived per piece, supporting quick tracing and pinpointing of quality issues.
Cycle Time Optimization Scenario
Identify bottleneck steps through cycle time monitoring and continuously optimize the processing rhythm.
Old Line Upgrade Scenario
Add process control while keeping the original machines to achieve low-risk upgrades.
Control Objectives by Scenario
- Clear process: Each step has clear start and end conditions
- Visible status: Tasks, machines, and alarms are all visible in one view
- Controllable actions: Interlock rules ensure execution order and safety
- Traceable exceptions: Alarm handling paths and outcomes are recorded
Implementation Suggestions
- Start with single-station closed loops, then extend to multi-station collaboration
- First fix interlock rules, then incorporate quality traceability and cycle time analysis
- Create a demo line first, then replicate it to similar processes and machines
- Provide full-process training to ensure consistent execution by teams