Provides machine tool and unloading, process control, workshop management and data collection systems for machining companies, supporting the phased implementation from single machines, workstations to production lines.
Configure the corresponding system and implementation scope respectively for labor, rhythm, collaboration, management and data issues.
The Loading & Unloading rhythm is affected by the proficiency of the personnel, and the night shift operating conditions and model change steps need to be clear.
Corresponding Solution: CNC Loading & Unloading WorkstationThere is a lack of unified rules between Loading & Unloading, processing, testing, and circulation. Exception handling relies on manual judgment, and it is difficult to uniformly record status.
Corresponding Solution: CNC Loading & Unloading Control SystemStatus monitoring, program management, Andon, maintenance, and reports are all separate, lacking a unified platform.
Corresponding Solution: Machining Management SystemData from CNC, robots, PLCs, inspection, and energy consumption is fragmented, fields are inconsistent, and system integration costs are high.
Corresponding solution: Data Collection SystemSelect products and implementation scope according to the four construction contents of automation, control, management and data.
For single-machine Loading & Unloading, cycle management and multi-variety and small-batch automation.
Focus on step sequencing and interlock control for Loading & Unloading, machining, inspection, and material flow.
Focus on production management after equipment networking, unifying MDC, DNC, Andon, maintenance, and Kanban capabilities.
Focus on discrete manufacturing sites like connectors and machining, linking planning, workstations, batches, quality, and delivery.
Targeting CNC, robots, PLCs, inspection, and energy devices, build a unified data foundation.
Suitable for scenarios such as multi-variety and small batches, mixed line processing, night shift staffing, quality traceability and workshop collaboration.
Support high-frequency switching through standard workstations and changeover templates.
Record the rhythm of different CNC systems and workstations according to unified rules.
Combines interlocking, early warning and remote monitoring to record continuous operating status and abnormalities.
For parts with complex postures, handle incoming material identification and loading positioning.
Linking processing, inspection, alarms, and program information to form single-piece traceability.
Connecting equipment, work orders, reporting, dashboards, and messaging systems.
The project is promoted in phases according to on-site assessment, implementation delivery and subsequent expansion.
Providing construction recommendations based on equipment, workpieces, cycle time, shifts, and management goals.
From equipment integration and joint debugging to on-site delivery, forming a standard implementation path.
Based on pilot records and interface conditions, the implementation scope of more machine tools, production lines and factories is evaluated.
Through Loading & Unloading workstations and process control, processing tasks are executed according to set conditions, and manual takeover matters are recorded.
Connect Loading & Unloading, processing, inspection and circulation according to rules, and record task status, exception causes and processing results.
Related equipment, work orders, procedures, quality and energy consumption information are unified and summarized to facilitate dashboard, analysis and traceability.
Understand the scope of application of the system, device access methods and project implementation paths.
Suitable for machining sites such as small batches of multiple varieties, mixed machine lines, night shift staffing, robot Loading & Unloading, complex incoming material grabbing, post-processing inspection and MES/AGV collaboration.
Selection should consider workpiece size and weight, block or bar shape, machine type, Loading & Unloading rhythm, storage capacity, robot load, and whether visual inspection is needed, then determine pallets, storage, fixtures, and layout plan.
The control system is responsible for workflow scheduling, status control, equipment interlock, exception recovery, and rhythm monitoring between Loading & Unloading, processing, inspection, and transfer, reducing on-site coordination reliance on human experience.
It can coordinate multiple machines and robots according to task allocation, equipment status, priority, and rhythm requirements, and set interlock conditions for safety doors, fixtures, processing completion, and exception states.
Including equipment networking, MDC/DNC, production Kanban, work orders and work reports, tool management, Andon alarm, quality traceability and maintenance operation.
Usually we start with a pilot project on a device or workstation to confirm the device interface, workpiece, rhythm and management goals, and then gradually expand to device networking, production signboards, exception records, quality traceability and operation and maintenance management.
Can be connected to CNC, robots, PLC, testing equipment and energy consumption instruments, and provides data for systems such as billboards, traceability, MES, and MOM through protocol adaptation, edge collection, and data management.
Projects usually need to standardize device identity, operational status, alarm events, program information, output, quality results, and energy consumption fields, and complete protocol adaptation, status mapping, offline caching, and exception verification.
Submit equipment type, workpiece characteristics, cycle time goals and management requirements to obtain preliminary project suggestions.
