Production line MCCS · Batch and quality
Production batch and quality traceability
Associates supplier incoming materials, production work orders, process steps, quality results, exception handling and packaging pallets, and supports querying batch sources, circulation records and current status.
Incoming material batch creationMaterial input checkBatch genealogyQuality gateException isolation
Batch Mainline
Six correlation nodes from raw material to delivery
Batch records are used for line start verification, quality release, exception handling and delivery inquiry. The specific correlation range is configured according to the project.
MAT-2408-017Released
Incoming material receiptMaterial requisition and productionLeftover material return
Line-side material batch control
Check the material batch and production work order before feeding
Register the material status, supplier batch number, container label and production work order before starting the line, and verify the feeding conditions according to the configuration.
Supplier batch number and received quantity registration
Pending inspection, released, quarantine and returned material status records
Prepare materials according to work orders, verify quantity and batch number
Consumption, remaining material return and scrap records can be checked
Quality control priority
Use quality gate to decide whether batches can continue to circulate
The professional quality system is still carried by QMS, with MES responsible for connecting inspection triggers, result determination, and production flow nodes.
First Article Inspection
Confirm the first piece when changing the line or starting a new work order, record the version, parameters and inspection results before continuing according to the process.
Pre-confirmation
Process Inspection and Testing
Record appearance, dimensions, conduction, performance, and other results by work order and batch; quality status updates with each batch.
Process Trace
Qualified Release
Update the batch status according to quality judgment; qualified batches enter the post-sequence or packaging process, and unqualified batches enter the isolation, rework, and re-inspection process.
Flow Access Control
Exception Handling Records
Record and isolate first, then organize disposal
When abnormalities in appearance, size, assembly, equipment or quality are discovered, register the affected batches, responsible positions and follow-up actions, and check the processing progress by status.
01
Exception Trigger RegistrationRecord phenomena, work orders, processes, and timing
Pending02
Responsibility assignment and batch isolationLock in impact scope, pause subsequent circulation
Assigned03
Rework, adjustment, and reviewRecord handling plans, executors, and re-inspection results
Pending review04
Validate and evaluate and closeRestore batch status after passing results
ClosedTrace boundaries
Establish manufacturing relationships by batch and clarify implementation boundaries
Queryable content
- Which supplier batch number does the material come from, and which work orders are placed?
- What processes, workstations and quality determinations does the work order go through?
- Which pallets have the abnormal batch been packed into, and where are they currently recorded?
- Which batches have been quarantined, reworked, re-inspected, or re-released?
Implementation Boundaries
- Batch tracking does not replace product unit identity or SN level tracking.
- Do not replicate the complete professional master data from WMS, PLM, QMS, or CMMS.
- Packaging EAN is not used as the identity of the single piece; it will be designed separately when single piece traceability is required.
- Historical records are retained according to permissions, and the production facts that have occurred are not changed by modifying the snapshot.