Production line MCCS · Batch and quality
Ensure every production batch
Ensure every production batch
Can show its origin and destination
Link supplier materials, work orders, process steps, quality results, exception handling, and packaging pallets. In case of issues, quickly lock the affected range to prevent risks from flowing downstream.
Incoming material batch creationMaterial input checkBatch genealogyQuality gateException isolation
Batch Mainline
From incoming materials to delivery, six nodes maintain the same association
Batch traceability is not just a recall tool but also a basis for decisions during line start, quality release, and exception handling.
MAT-2408-017Released
Incoming material receiptMaterial requisition and productionLeftover material return
Line-side material batch control
First confirm "what material it is," then confirm "which work order to deliver"
Material errors and mixing often occur before the line starts. The system places material status, supplier batch number, container label, and production work order in the same verification action; only batches meeting release conditions can be put into production.
Supplier batch number and received quantity registration
Clear status of pending inspection, released, isolation, and return
Prepare materials according to work orders, verify quantity and batch number
Traceable records for consumption, leftover material returns, and scrapping
Quality control priority
Use quality gate to decide whether batches can continue to circulate
The professional quality system is still carried by QMS, with MES responsible for connecting inspection triggers, result determination, and production flow nodes.
First Article Inspection
Confirm the first piece when switching lines or starting a new work order to prevent incorrect versions and parameters from entering continuous production.
Pre-confirmation
Process Inspection and Testing
Record appearance, dimensions, conduction, performance, and other results by work order and batch; quality status updates with each batch.
Process Trace
Qualified Release
Qualified batches enter post-processing or packaging; unqualified batches enter isolation, rework, re-inspection, and re-release processes.
Flow Access Control
Full-cycle Exception Management
Isolate risks first, then organize handling
When abnormalities in appearance, size, assembly, equipment, or quality are found, the system integrates affected batches, responsible positions, and subsequent actions into the same processing chain, allowing supervisors to view progress in real time.
01
Exception Trigger RegistrationRecord phenomena, work orders, processes, and timing
Pending02
Responsibility assignment and batch isolationLock in impact scope, pause subsequent circulation
Assigned03
Rework, adjustment, and reviewRecord handling plans, executors, and re-inspection results
Pending review04
Validate and evaluate and closeRestore batch status after passing results
ClosedTrace boundaries
Establish manufacturing lineages by batch, with boundaries clearly explained
System can respond
- Which supplier batch number does this batch of materials come from, and which work orders were submitted?
- What processes, workstations, and quality judgments has a work order gone through?
- Which pallets has been packaged into a certain abnormal batch, and where is it now?
- Which batches have been quarantined, reworked, re-inspected, or re-released?
No commitments made for the first edition
- Do not replace product unit identity or SN-level tracking with batch tracking.
- Do not replicate the complete professional master data from WMS, PLM, QMS, or CMMS.
- Do not treat packaging EAN as an individual unit identity; separate design is required when unit-level traceability is needed.
- Do not cover up production facts that have occurred by modifying historical snapshots.